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StarHagen Joins the Velo3D Contract Manufacturer Network to Unlock Design Freedom for Aerospace Customers

StarHagen Joins
Velo3D, Inc. a leading metal additive manufacturing technology company for mission-critical parts, announced StarHagen, a provider of high-quality production parts for aerospace companies, has joined the Velo3D Contract Manufacturer Network with the purchase of an end-to-end solution from the additive manufacturing technology company. The Sapphire printer acquired by the company is calibrated to print in Inconel 625, a nickel-based superalloy designed for high-strength, and to resist high temperatures and corrosion.

“Our team has extensive experience manufacturing high-value parts for aerospace applications and to maintain our leadership position in the industry we knew we needed an additive manufacturing solution. In our evaluation of offerings on the market we found that none could exceed the capabilities delivered by Velo3D. The company’s unique capability of printing parts with minimal supports and its extensive adoption within the aerospace industry—including with some of our existing customers—gives us the confidence that we will be successful with our deployment.”

Scott Anderson, StarHagen Managing Director 

StarHagen specializes in manufacturing with extreme precision for prototype and production volume manufacturing. In addition to its new Sapphire printer, the company also operates a variety of CNC machines, including those capable of 4 and 5-axis machining, which will enable it to provide complete turn-key parts for its customers. StarHagen has extensive experience working with various exotic alloys, including those commonly used in aerospace applications like Inconel 625. The company is AS9100 certified, giving its customers the confidence in quality they require.

“While Velo3D provides many OEM customers with additive manufacturing technology for their in-house machine shops, many aerospace companies prefer to obtain finished parts from known and trusted contract manufacturers,” said Benny Buller, Velo3D CEO and Founder. “StarHagen’s extensive experience in delivering high quality parts for mission-critical aerospace applications makes the company a great candidate for a Sapphire printer.”

Headquartered in Mooresville, N.C. StarHagen will be the first Velo3D Contract Manufacturer Network located on the eastern U.S. coast. Charlotte’s manufacturing industry has already experienced broad adoption of additive manufacturing. The city is home to several additive manufacturing service bureaus, which help customers with part design and other services.

StarHagen selected Velo3D in part due to its ease-of-use. Once operational, Velo3D Sapphire printers can easily be monitored by operators like those experienced in traditional CNC machining.

About Velo3D
Velo3D is a metal 3D printing technology company. 3D printing—also known as additive manufacturing (AM)—has a unique ability to improve the way high-value metal parts are built. However, legacy metal AM has been greatly limited in its capabilities since its invention almost 30 years ago. This has prevented the technology from being used to create the most valuable and impactful parts, restricting its use to specific niches where the limitations were acceptable.


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Business Wire | September 14, 2023

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Wheels Up | September 26, 2023

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PR Newswire | October 17, 2023

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Business Wire | September 14, 2023

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Wheels Up Finalizes New Investment with Delta, Certares, Knighthead and Cox

Wheels Up | September 26, 2023

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Read More

Aviation Technology

BETA Technologies picks Garmin for its all-electric aircraft

Aerospace Manufacturing and Design | October 10, 2023

Garmin has a long-term agreement to provide the state-of-the-art Garmin G3000 integrated flight deck to BETA Technologies for its CX300 electric fixed-wing aircraft and A250 electric vertical takeoff and landing (eVTOL) aircraft. The conventional fixed wing CX300 aircraft and A250 eVTOL aircraft are designed to enable a diverse range of missions and operations including short-haul transport operations for military, cargo, medical, and passenger applications – all with zero emissions and lower operational costs. BETA intends to enter into service as early as 2025 with its ALIA CTOL (CX300), and as early as 2026 with its ALIA VTOL (A250). "We've been strategically working with BETA for several years in their effort towards bringing a sustainable aviation solution to the market. It's an honor to have our integrated flight deck chosen for the revolutionary A250 and CX300 aircraft and we are thrilled to be part of BETA's mission to grow the electric aviation market," said Phil Straub, Garmin executive vice president & managing director, Aviation. Garmin's integrated flight deck boasts vibrant high-resolution flights displays and the latest communication, navigation, surveillance air traffic management (CNS/ATM) based on a lightweight and highly flexible open system architecture design enabling a seamless integration with BETA's flight control, propulsion, and battery management systems. Garmin's flexible architecture and agile development process enables BETA to leverage the latest in flight deck technologies while seamlessly integrating BETA's innovative fly-by-wire system and human machine interface designs for electric propulsion and novel operations in an eVTOL aircraft. "Garmin is widely recognized as the leader in avionics, we're excited to be able to bring this familiar and time-tested experience to our customers. It's gratifying to have the support of this legacy aerospace company as we look to bring our electric aircraft to market. They've been a true strategic collaborator as we work together to develop the next era of sustainable aviation," said Kyle Clark, BETA founder and CEO. Garmin International Inc. is a subsidiary of Garmin Ltd. which is incorporated in Switzerland. Its principal subsidiaries are in the United States, Taiwan, and the United Kingdom. Garmin and G3000 are registered trademarks of Garmin Ltd. or its subsidiaries.

Read More

Aviation Technology

Eviation announces Letter of Intent with flyVbird for 25 Alice All-Electric commuter aircraft

PR Newswire | October 17, 2023

Eviation Aircraft, a leading manufacturer of all-electric aircraft, today announced that flyVbird, an emerging on-demand regional airline, has signed a Letter of Intent (LOI) for 25 Alice aircraft, with options for a further 25. flyVbird is committed to enhancing connectivity in rural areas where it will use smaller, more accessible airports. The airline is driven by unique algorithms to deliver on-demand air travel to routes passengers want to fly. It plans to secure its own Air Operator Certificate to utilize Alice for decentralized and sustainable travel across Europe, connecting unconnected or underserved communities worldwide and delivering carbon-free, cost effective, convenient air travel. Leading the Electric Revolution The nine-seater Alice is the world's first flight-tested all-electric commuter aircraft. Built from a clean-sheet design, the Alice produces zero emissions and costs significantly less to operate per flight hour compared with light jets or regular turboprops. It is powered by two magni650 electric propulsion units developed by magniX, the global industry leader in flight-proven electric propulsion systems. "The European Union is moving forward with ambitious new rules aimed at decarbonizing the aviation industry," said Eddie Jaisaree, Vice President, Commercial Sales at Eviation. "The Alice is the innovative and beautifully designed aircraft needed to lead aerospace's transition to net zero carbon emissions. We are very pleased to partner with flyVbird in the future of flight." "The fact that Alice is a zero-carbon, quiet, low operational cost aircraft makes it the perfect solution for flyVbird to deliver clean, on-demand regional travel across Europe into the next decade and beyond," said Anton Lutz, CEO of flyVbird, at the Routes World 2023 Conference in Istanbul. "Through our unique AI-driven approach, we will offer direct alternatives to typical hub-and-spoke operations and Alice will play a critical role." About Eviation Aircraft Based in Washington State, U.S., Eviation Aircraft Inc. develops and manufactures electric aircraft to delight operators and passengers with green, cost efficient and convenient regional transportation. Its electric propulsion units, high-energy-density batteries, mission-driven energy management, and innovative airframe are designed from the ground up for electric flight. Please visit us at www.eviation.com. About flyVbird flyVbird GmbH (formerly flyvirtual.global UG) is an emerging regional airline headquartered in Germany. In lieu of a traditional hub-and-spoke network, flyVbird's airline model is an AI-backed carrier that will use algorithms to schedule flights based on paid bookings. Its focus will be on serving regional airports to offer a faster and more convenient alternative to traditional transport methods.

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